Charcoal Gray Winter Coat




Introduction: Charcoal Gray Winter Coat

It was that time of year again - coat making time. This is the second coat I have made but far from my second project. I did my best to employ couture-level hand sewing techniques with modern style and flattering fit. The result is an impeccable, unique coat that will get many seasons of wear. Let's get started!

Step 1: Picking Your Pattern

The beauty of sewing is the ability to make absolutely anything you want. However, the process is generally easier with a sewing pattern. I chose McCall's 7478, a retro style coat with two different collar options.

One of the difficulty of finding patterns is that the samples shown on the covers are not always made in attractive fabrics. To get around that, flip over the pattern and look at the drawings on the back. This is called the line art. As you look at the line art, ask yourself this question: If that was made in a pretty fabric and it fit me, would I like it? By asking this question, it is generally much easier to imagine what your future garment can look like than if you rely only on the pattern pictures.

At this point, read the back of your envelope to determine what other supplies (or notions) that you will need.

Some common coat-making supplies include:

Lining - polyester or silk is a good choice for lining
Coating fabric - thick, warm fabric generally made of wool or wool blend
Shoulder pads - can make or purchase at the fabric store
Interfacing - fusible interfacing can work for small pieces
Snaps or buttons

Step 2: Make Your Muslin and Evaluate Fit

When making any garment, muslins (quick, unfinished test pieces made out of an inexpensive fabric called muslin) allow you to test the fit of the garment before cutting in to your expensive fashion fabric.

Do not cut out all the pattern pieces when you make your muslin. You only need to cut out the outer pieces of the coat. For this coat, I cut out the sleeves, the back pieces, the front pieces, and the pockets. Sew your muslin together using a long stitch on your sewing machine - this will make the stitches easier to rip out if you make an error.

Now try your muslin on! Make sure you wear the clothes you would normally wear underneath your muslin so that you can accurately assess the fit. Mark your closure locations (for buttons or snaps) and pin your muslin closed at those points. You are now ready to evaluate your fit.

When looking at fit issues, there are a few key places to check.

1. Gaping at the bust - check the placement of the buttons in relation to the fullest point of your bust. If necessary, move the closures so you have one directly at your bust line. This will prevent gaping and ensure a stable fit across the chest.

2. Underarms - lift your arms up. In any structured garment, your range of movement will be more limited than normal. However, you should be able to raise your arms to shoulder level without strain. If the garment lifts up too much, the arm scye (part of the garment near the underarm) may be too low. Raise it by redrawing a higher point on your front and back underarm pattern pieces.

3. Upper back - cross your arms in front of you. If you feel the back is too tight, let out the seam a little and check the movement again.

4. Length - assess where the garment ends and raise or lower as desired.

For all other fit issues, pinch and let out various parts of the garment until the desired fit is reached. Once your fitting is complete, transfer all changes to your pattern pieces. NOTE: Make sure that any changes to the shape of the body pieces are also transferred to the lining pieces.

Step 3: Cut Out Your Fabric

If you are happy with the fit of your muslin, you are ready to cut out your coat! Make sure to align the directional grain arrows on your pattern pieces with the grain of your fabric.

If you're not sure, the grain runs in the same direction as the selvage (factory edge) of your fabric and perpendicular to the cut edge.

This coat has three layers - the outer shell made of wool, the underlining made of muslin (this layer is for warmth), and the lining made of a cotton silk blend. Everything you cut out of wool will also need to be cut out of muslin. Otherwise check your pattern pieces to see which ones are cut from the main fabric and which are cut from the lining.

After you have cut all your pieces, use sewing chalk to transfer all notches and location marks to your pattern pieces.

Step 4: Underlining

Underlining is a technique used to change the structure of a fabric, add warmth, or both. In this case, I used basic muslin fabric as an underlining material.

Place your muslin piece on top of your wool piece of the same shape. Using a brightly colored thread, stitch around the perimeter of the piece 1-2" away from the edge. Use large even stitches so the thread can be easily removed later.

Note: Silk thread tangles very little and can save you some frustration while hand sewing. Otherwise, running your thread through beeswax can also help reduce tangles.

Step 5: Assemble the Coat

Every sewing pattern will come with instructions. After you have finished underlining, assemble your coat according to the instructions. Always start with any darts and reinforcement stitching before moving on to seaming. Press your seams in the closed position first to set the thread path, then press them open using steam and a press cloth.

Tip: Periodically try your garment on, even if only two pieces are sewn together. This will make sure you have assembled the pieces correctly and the garment is fitting how you like.

Step 6: Catch Stitching

After you have sewn your outer shell together, take the time to catch stitch down your seam allowances. This not only increased the luxury couture feeling of your coat but also helps the seam allowances lie flat against the body, resulting in a clean and streamlined look in the final garment.

To catch stitch a seam, start on top of the right seam allowance. Thread your needle and knot the end so the thread is held double. Make your first stitch from under the seam allowance so the knot is hidden. Cross over the edge of the seam allowance and down approximately one inch. Make a tiny upward stitch through the underlining fabric but do not catch the wool fabric. Cross back over the edge of the seam allowance and down one inch and make another tiny upward stitch. This time, catch the top layer of wool and the underlining underneath. Repeat to the end of the seam.

Tip: Again, silk thread will greatly reduce your frustration with this step.

Step 7: Check Your Work

After you have finished catch stitching your shell, try on and carefully inspect your garment. Make sure your seams are all strong. Make sure your pieces are assembled correctly. Reassess the fit. This is the time to make any final adjustments in your garment.

Step 8: Assemble the Lining and Finishing

Assemble your lining pieces according to the instructions. The lining does not need to be catch stitched. Once the lining is complete, attach it to the coat per the pattern directions. When you are ready to turn your lining inside out, again press your stitching line first to set the stitches. Then turn your work. Carefully press your coat.

Turn up your hem on your wool coating to the desired length, press, and stitch to the underlining by hand. Then turn your lining the opposite direction, press, and sew invisibly to the wool coating. Take your time on this step. There is no right or wrong way to make the stitch as long as it is secure and invisible.

Step 9: Attaching Closures and Final Review

After your lining is sewn in and your hem is complete, take a final close look at your work. Remove all the thread pieces used to sew in the underlining. Attach your closures (I used snaps so they were sewn in at the very end). Give your garment a good press and steaming with your iron.

Step 10: Enjoy

The only thing that separates couture from ready to wear is time. Using a basic pattern, pattern instructions, and some careful attention, you can make a beautiful one-of-a-kind coat that will last for years.

Good luck!

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First Prize in the
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Runner Up in the
First Time Author Contest 2018



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    22 Discussions

    Very impressive !

    This is a gorgeous coat, congrats on the win:)

    Underarm fitting: My family has large shoulders and very musceled. Therefore there is always a problem with the fit of sleeves and underarms. To accommodate this, you draw a line down the length of the sleeve, that would follow the grain, cut the pattern, insert 2 inches of material that will wedge down and come together at the wrist. This allows for more material where you need it, allows for more arm movement and will accommodate the heavier sweaters easier. The 2 inches at the top will result in more of a gathered appearance at the arch of the shoulder and some of it may be eased down the sides.

    This is such a pretty design! I am so thankful for all the time you took to make this instructable.

    1 reply

    Fantastic Instructable! I sew and machine embroider so I can appreciate all of the hard work you did to fully write this great Instructable. I'm going to save this one and see about making this coat for myself.

    1 reply

    I hope you do!! Coats are really not as daunting as they seem! Just time and patience!

    My mother was one for sewing - never appreciated the work (and patience) involved. Your Instructable was impressive. Your result even more sew!

    1 reply

    If only my sewing room was as organized as yours! I've got huge, falling over piles all over my sewing room. I'd need to rent one of those storage pods to empty out my room and organize it.

    That is quite sensationally beautiful and very well set out and explained. Thank you, I think I am going to dig out the pattern I bought ages ago but never had the courage to use and make it up. Inspirational.

    1 reply

    Thank you very much!! I believe you absolutely can do it. It just takes some time and patience but none of it is hard!

    Nicely done Instructable.


    Superb project! I'm working on another McCall (M6800). And I'd be very interested to know which snaps you used, as I'm not fond of buttons. Thanks a lot!

    1 reply

    Hi there! I used basic Dritz sew on snaps in size 10 (there are 4 per card) that I got from my local Joann's fabrics. This is the second coat I've used them on and they work great! Just make sure you stitch 8-12 times in each opening of the snap.

    And what a coincidence! M6800 was my first coat - also in gray, also with snaps. I made the high collar version with a high low skirt and added a hood. I got so many comments on it for the three seasons I wore it. I miss it a little!


    Such a beautiful coat and I love how the pockets fit in with the pleats :)

    1 reply

    Such a lovely coat, great job!