a tool rack made by recycling an old wooden stool
Step 1: The Problem
I needed to improve my tool storage so decided to build a rack behind my workbench. I wanted to have all the tools close at hand but also safely out of the way, as many are very sharp! Currently they all get chucked into a variety of plastic boxes, which is not a good way to store them.
Step 2: Inventory Time
My first idea was to make the rack from scratch, so I laid out the tools on a piece of paper the same size as the area the rack was intended to fit. Then I spent some time deciding on the best arrangement. I drew around them all before taking a reference photo for when I came to putting things in place
Step 3: Being Flexible
The next step was to locate sufficient timber to achieve the desired result...unfortunately a quick rummage through the garage revealed I had not got what I needed. Then moving some junk I spotted the old stool I had bought four years ago for a project that never happened. Being flexible of mind and cheap of wallet I immediately changed my plans and decided to make a carousel for the tools.
Step 4: Legless
The location chosen was going to be at the adjoining corner of my two benches. The central screw of the rotating stool would remain to allow the carousel to swivel but I would need to remove the lower legs to get the rack at a usable height. A quick bit of surgery with a saw got the job done!
Step 5: Marking Your Territory
An engineers dividers were used to scribe several concentric circles onto the wooden top. Then radiating lines were marked out equally. The intersections would become the location points for drilling holes
Step 6: Holey Moley
The drilling was easy...just fit a bit and drill away! I made sure I used a scrap of wood to test the size of hole for each tool. Some of the tools were just steel shafts, such as hole punches and stamps. These are located in the centre of the plattern as there is a thicker depth of timber here so the holes do not go all the way through. The outer holes are larger and go all the way through to allow the handle tools to hang through. This also has the benefit that I can easily see what each tool is even though the handles look the same.
I also drilled two 22mm holes onto one of the legs so that I could insert a couple of magnets from the Sugru Magnet Kit. The idea here was to provide a safe secure place to hold my saddlery Round Knife.
Step 7: Quick Tip
To ensure the magnets were the correct polarity I used a sharpie to mark a dot onto one face of each after I had checked that they were oriented correctly. This way if I dropped one I would know which way up was right!
Step 8: That Sugru That You Do
Sugru is one of my favourite gadgets! So I used it to fix the magnets into place. Dead simple to use, and once cured the bond is really strong and durable.
Step 9: Spin Me Right Round
once the Sugru had cured it was okay to try out the holding power of the magnets...perfect for this job!
The carousel has been screwed to the benches to ensure it stays in place securely,and the knife holder is located behind one of the legs making it easy to use but safe enough that you would really have to try hard to get cut!
Step 10: Job Done
With all the tools in place I finally have a tool carousel that suits the way I want to work. All the tools are close to hand and quick to access.They are also less likely to get damaged as I no longer need to hunt through boxes each time I want one. Total project time was only a couple of hours but I reckon I will save much more in the long run when using it.